Folosire:
Submersible axial mixing and aerating equipment has been designed to
aerate activated basins of biological waste water treatment plants, or
as the case may be the ponds, etc. Should there be any request for activation
with nitrification and denitrification, the equipment may at the same
time perform the function of time-separated function of stirring only
with no aeration made.
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Descrierea functiei:
Submersible electric motor drives the impeller that pumps over
a great amount of liquid while using dynamic effect of flowing liquid
that provides for induction of large quantity of air,its mixing,splitting
to fine bubbles followed by displacement of mixture of water and
fine air bubbles into the aerating volume.
We may also supply you with the equipment capable to make alternative
aerating and to stir only with no aeration. We can do this by making
a simple modification to the basic equipment ensuring the air is
not induced from the above-water level space.
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Stainless components to the hydraulic part:
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Datele tehnice:
Currently only the powers of 1,1 – 2,2 – 4,0 – 7,5 kW magnitudes are manufactured.
Now a major demand from abroad has been put forward to supply more pieces
of equipment with 30 to 40 kW. Upon development of this equipment we did
not assume to manufacture that big equipment more powerful than given in
the Table. Therefore at present we are engaged in preparing design change
(simplification) of this mechanical equipment in order to be able to supply
those with substantially higher powers.
During year 2003 numerous measurements within specific municipal l and industrial
waste water treatment plants were conducted under various operating conditions
having a significant impact on actual – operational oxygenation capacity:
- Water and air temperatures
- Sludge concentration and liquid viscosity
- Above-sea level (altitude)
- Water height in activation
- Oxygen concentration in activation and oxygen demand rate
- It has been found out the alpha coefficient may - depending on particular
WWTP - move within the range of 0,5 to 0,9
Therefore, the actual and operating yields under various conditions
move within the ranges as mentioned in the Table.
Consequently, it is only our Company that makes PAM equipment design of
aerating a specific WWTP. The design will be developed based on the results
of these extensive measurements carried out within specific WWTPs.
Due to these measurements we assume the actual electric power consumption
during aeration of activation is at least 20% lower compared to fine-bubble
aeration systems used in Czech Republic. This even under unfavourable
conditions for PAMP equipment.
PAM equipment features a rather interesting fact that with increasing
slurry concentration the air bubbles’ diameter gets reduced thus increasing
oxygen introduction.Therefore the PAMP equipment seems to be an ideal
tool for separated aerobic stabilization of excessive sludge where oxygen
yields (recoveries) are higher than the figures given in the Table.
Concerning less concentrated effluents and activation with aerobic stabilization
of excess sludge the oxygenation capacity of PAMP equipment is higher
than its stirring capability. Therefore, it is required that PAMP equipment
is designed in terms of its agitating ability as well.
PAMP equipment leads to the floating device and the reason is to ensure
maximal aeration performance even in case there is fluctuation of water
level inside activation tank(activated sludge basin). You must anchor
the equipment to a chosen spot using the ropes attached over the basin’s
circumference. If required, these ropes may serve to move the equipment
to the basin’s wall.Portable swing crane is used either to remove it from
inside or fit it in the basin.
Type |
Installed capacity N |
Power take-off P |
Oxygen operating yield |
Agitation max. depth |
Max. agitated diameter |
Dimension L |
Dimension D |
Mass |
(kW) |
(kW) |
(kg/kWh) |
(m) |
(m) |
(mm) |
(mm) |
(kg) |
PAMP-0,55 |
0,55 |
0,4 |
1,5-2,5 |
2,5 |
2,5 |
700 |
800 |
20 |
PAMP-1,1 |
1,1 |
0,9 |
2,0-3,0 |
3,0 |
3,5 |
930 |
1100 |
40 |
PAMP-2,2 |
2,2 |
1,9 |
2,0-3,0 |
3,5 |
7 |
930 |
1100 |
80 |
PAMP-4,0 |
4,0 |
3,5 |
2,0-3,0 |
4,5 |
11 |
1500 |
1300 |
120 |
PAMP-7,5 |
7,5 |
6,5 |
2,0-3,0 |
5,0 |
15 |
1500 |
1300 |
160 |
PAMP-11 |
11 |
- |
2,0-3,0 |
5,0 |
- |
- |
- |
- |
PAMP-18 |
18 |
- |
2,0-3,0 |
5,0 |
- |
- |
- |
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Equipment of 0,55 x 11 x 18 dimensions have not been manufactured yet,
thus the Table shows only the assumed parameters able to be derived from
the equipment manufactured so far.
Maximal agitating capacity will be under such conditions the equipment
is placed inside the basin with water depth equal to that stated in this
Table.
With smaller water depth the maximal agitated diameter lowers by double
or triple the difference between maximal agitated depth”(mentioned in
this Table) and the actual water depth.For example when you consider fitting
PAMP-4 equipment in the basin with 3,5 m water depth, then the actual
maximal stirring diameter of this equipment will get reduced in the following
way 11 (4,5 3,5) . 2,5 = 8,5 m.In order to increase stirring efficiency
we recommend to implement those adaptations within the basin bottom as
illustrated by the following
The design:
ALVEST PROX, s.r.o. will carry out calculations and designing
of the equipment.
Example:
It is required to design aeration system for activation WWTP for 5000
EO.
Accurate calculation of oxygen demand is feasible, however the aeration
equipment has to be designed to cover the peaks. Therefore, various authors
advise the aeration equipment performance to be rated as multiple 2,5
to 3,5 times BOD5 in kg/day. Concerning our example the operational OC
= (5000 . 0,06) . 2,5 = 750 kg O2/day = 31,25 kg O2/hour.
When usage of equipment of PAMP-4 magnitude is considered having operating
yield under optimal conditions of at least 4 kg O2/kWh, then their required
number will be n = (OC/4)/P = (31,25/4)/3,5 = 2,23 pcs.
The suggestion is 3 pcs of PAMP-4 with operation control (ON / OFF) run
by EGO sensor (exhaust gas oxygen sensor).
Ilustration of the function after switching ON the equipment.
Termene:
Oferta in decurs de 3 zile. Livrarea si montajul depinde de marimea instalatiei si diapazonul livrarii, minimum 2 luni.
Garantii si servicii:
Waranty for the equipment is 24 months. Services concerning xR and SR
equipment malfunctions will be carried out through replacement method,
i.e.- within 12 hours from reporting the failure a spare PAMP equipment
shall be delivered to secure WWTP operations up until returning the original
equipment repaired.
Advantages of the equipment:
The advantages of this equipment designed for aeration of municipal and
other biological treatment units are as follows:
- Minimal demands in terms of maintenance. The unit does not contain
any mechanical gears that would impair energy transfer and in particular
increase the failure and damage hazards.
- Easy and quick to install.
- Minimal noise level - the equipment is submerged completely under
water surface.
- Electric power consumption concerning more powerful PAMPs of first
generation is roughly 20-30 % lower than with fine bubble aeration systems.
- One single equipment is capable to aerate and agitate simultaneously
the activation contents to ensure nitrification and denitrification
in one basin - it is recommended with smaller-size treatment units
up to ca 5 000 EO.
- Simple and cheap control system for electric power consumption -
only through frequent switching ON and OFF of the running equipment
- recommended for treatment units up to 10 000 EO.
- For most of the treatment plants we recommend to combine PAMP equipment
with highly effective agitators along with only the PAMP equipment being
switched ON and OFF intermittently.
- When activation mixture passes via the axial impeller the fibrous
microorganisms get cut thus substantially limiting fibre sludge bulking
- i.e. sludge index lowers and sludge separation characteristics improve.
- The entire equipment is very simple, requiring no construction site
for location of pressure air supplies and hence lowering your building
costs. When arranged appropriately this treatment unit is capable to
reduce your costs rather significantly, especially those incurred to
building part - refer to item 2 of this Catalogue.
- Lower investment costs spent on technology when compared to fine-bubble
aeration systems.
- Longterm life even when treating chemically agressive effluent water
(only stainless materials and fibreglass are applied), where fine-bubble
systems are subject to extreme heavy duty stresses and their life gets
lowered substantilly.
- When finebubble aeration system is involved, then due to its material
construction the ageing and wear of aeration membrane is eminent and
will happen relatively very quickly followed by oxygen transfer efficiency
being lowered gradually with subsequent rise of electric power consumption.
When mechanical aerator PAMP (stainless steel and fibreglass only) is
concerned one can expect substantially higher service life (at least
two times) compared to finebubble systems due to structure simplicity
and material version applied.
- High oxygenation capacity even with shallow basins - significantly
higher than with finebubble systems (mixing the air and liquid inside
mixing tube at high speed followed by the mixture flowing to the activation
basin bottom corresponds to substantilly higher pressure rations and
not to the actual geodetic depth of placing under the water level).
- Ideal aerating and mixing equipment for SBR reactor - the least expensive
technological arrangement of biological waste water treatment plant
possible.
- When operating more WWTPs this PAMP may serve as mobile facility
as well in case of emergency when aeration at some of the treatment
units breaks down.
Cross-section of PAMP equipment
Placing PAMP equipment inside basin
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