Application:
Submersible axial mixing and aerating equipment has been
designed to aerate activated basins of biological waste water
treatment plants, or as the case may be the ponds, etc. Should
there be any request for activation with nitrification and
denitrification, the equipment may at the same time perform
the function of time-separated function of stirring only with
no aeration made.
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Description:
Submersible electric motor drives the impeller that
pumps over a great amount of liquid while using dynamic
effect of flowing liquid that provides for induction
of large quantity of air,its mixing,splitting to fine
bubbles followed by displacement of mixture of water
and fine air bubbles into the aerating volume.
We may also supply you with the equipment capable to
make alternative aerating and to stir only with no aeration.
We can do this by making a simple modification to the
basic equipment ensuring the air is not induced from
the above-water level space.
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Stainless components to the hydraulic part:
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Specifications:
Currently only the powers of 1,1 - 2,2 - 4,0 - 7,5 kW magnitudes
are manufactured. Now a major demand from abroad has been put
forward to supply more pieces of equipment with 30 to 40 kW.
Upon development of this equipment we did not assume to manufacture
that big equipment more powerful than given in the Table. Therefore
at present we are engaged in preparing design change (simplification)
of this mechanical equipment in order to be able to supply those
with substantially higher powers.
During year 2003 numerous measurements within specific municipal
l and industrial waste water treatment plants were conducted
under various operating conditions having a significant impact
on actual operational oxygenation capacity:
- Water and air temperatures
- Sludge concentration and liquid viscosity
- Above-sea level (altitude)
- Water height in activation
- Oxygen concentration in activation and oxygen demand rate
- It has been found out the alpha coefficient may - depending
on particular WWTP - move within the range of 0,5 to 0,9
Therefore, the actual and operating yields under various
conditions move within the ranges as mentioned in the Table.
Consequently, it is only our Company that makes PAM equipment
design of aerating a specific WWTP. The design will be developed
based on the results of these extensive measurements carried
out within specific WWTPs.
Due to these measurements we assume the actual electric power
consumption during aeration of activation is at least 20%
lower compared to fine-bubble aeration systems used in Czech
Republic. This even under unfavourable conditions for PAMP
equipment.
PAM equipment features a rather interesting fact that with
increasing slurry concentration the air bubbles diameter
gets reduced thus increasing oxygen introduction.Therefore
the PAMP equipment seems to be an ideal tool for separated
aerobic stabilization of excessive sludge where oxygen yields
(recoveries) are higher than the figures given in the Table.
Concerning less concentrated effluents and activation with
aerobic stabilization of excess sludge the oxygenation capacity
of PAMP equipment is higher than its stirring capability.
Therefore, it is required that PAMP equipment is designed
in terms of its agitating ability as well.
PAMP equipment leads to the floating device and the reason
is to ensure maximal aeration performance even in case there
is fluctuation of water level inside activation tank(activated
sludge basin). You must anchor the equipment to a chosen spot
using the ropes attached over the basin s circumference. If
required, these ropes may serve to move the equipment to the
basin s wall.Portable swing crane is used either to remove
it from inside or fit it in the basin.
Size |
Installed Power N
(kW) |
Power Consumption P
|
Standard Oxygen.
Capacita OC ST (kg/d) |
Operating Oxygenation Capacity
OC (kg/d) |
Maximal Mixing Depth
|
Maximal Diameter
D
|
Maximal Height
H
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Weight |
(kW) |
(kW) |
(m) |
(mm) |
(mm) |
(kg) |
PAMP-1,1 |
1,1 |
0,9 |
64,8-86,4 |
32,4-43,2 |
2 |
970 |
970 |
49 |
PAMP-2,2 |
2,2 |
1,9 |
136,8-182,4 |
68,4-91,2 |
3 |
970 |
970 |
75 |
PAMP-4,0 |
4,0 |
3,5 |
252-336 |
126-168 |
3.5 |
1500 |
1200 |
112 |
PAMP-7,5 |
7,5 |
7,0 |
504-672 |
252-336 |
4 |
1500 |
1200 |
163 |
PAMP-15 |
15 |
14,0 |
810-1020 |
405-510 |
5 |
2000 |
1500 |
245 |
Oxygenation capacity of the equipment can be measured solely
under viable conditions since in clean water the bubbles
several times larger are formed, which quite obviously lowers
substantially oxygenation capacity compared to sludge water.
It is due to sludge water having higher viscosity. As a result
the oxygenation capacities measured under operating conditions
(water temperature of 10 °C, air temperture of ca 10 °C,
sludge concentration of 3 kg/m 3 , oxygen concentration in
water of ca 1 mg/l, elevation of ca 300 above sea level)
are simply split by Alpha coefficient that is standard for
0,5 fine-bubble systems. In USA however, a figure of
only 0,4 is recommedned which corresponds to our practical
experience. Therefore the theoretical value of standard oxygenation
capacity showen in the Table above is only to make comparison
with fine-bubble systems.
To mix a required tank a power consumption of 20-30 W/1m
3 of aerated tank (at PAMP-15 the figure of 15-20 W/m 3 would
be enough) has to be taken into account. This means that
nearly always an aeration performance is significantly higher
than its mixing capability. Consequently it seems more convenient
to combine this equipment with classical agitator along with
turning ON the aeration or mixing alternately depending on
the requirement of nitrification & denitrification efficiency.
The design:
ALVEST PROX, s.r.o. will carry out calculations and
designing of the equipment.
Example:
It is required to design aeration system for activation WWTP
for 5000 EO.
Accurate calculation of oxygen demand is feasible, however
the aeration equipment has to be designed to cover the peaks.
Therefore, various authors advise the aeration equipment performance
to be rated as multiple 2,5 to 3,5 times BOD5 in kg/day. Concerning
our example the operational OC = (5000 . 0,06) . 2,5 = 750
kg O2/day = 31,25 kg O2/hour.
When usage of equipment of PAMP-4 magnitude is considered
having operating yield under optimal conditions of at least
4 kg O2/kWh, then their required number will be n = (OC/4)/P
= (31,25/4)/3,5 = 2,23 pcs.
The suggestion is 3 pcs of PAMP-4 with operation control (ON
/ OFF) run by EGO sensor (exhaust gas oxygen sensor).
Ilustration of the function after switching ON the
equipment.
Terms:
Offering within 3 days. Delivery and installation depending
on equipment size and scope of supply, i.e. within 2 months
at the earliest.
Warranty and Services:
Waranty for the equipment is 24 months. Services concerning
xR and SR equipment malfunctions will be carried out through
replacement method, i.e.- within 12 hours from reporting the
failure a spare PAMP equipment shall be delivered to secure
WWTP operations up until returning the original equipment
repaired.
Advantages of the equipment:
The advantages of this equipment designed for aeration of municipal
and other biological treatment units are as follows:
- Minimal demands in terms of maintenance. The unit does
not contain any mechanical gears that would impair energy
transfer and in particular increase the failure and damage
hazards.
- Easy and quick to install.
- Minimal noise level - the equipment is submerged completely
under water surface.
- Electric power consumption concerning more powerful PAMPs
of first generation is roughly 20-30 % lower than with fine
bubble aeration systems.
- One single equipment is capable to aerate and agitate
simultaneously the activation contents to ensure nitrification
and denitrification in one basin - it is recommended with
smaller-size treatment units
up to ca 5 000 EO.
- Simple and cheap control system for electric power consumption
- only through frequent switching ON and OFF of the running
equipment - recommended for treatment units up to 10 000
EO.
- For most of the treatment plants we recommend to combine
PAMP equipment with highly effective agitators along with
only the PAMP equipment being switched ON and OFF intermittently.
- When activation mixture passes via the axial impeller
the fibrous microorganisms get cut thus substantially limiting
fibre sludge bulking - i.e. sludge index lowers and sludge
separation characteristics improve.
- The entire equipment is very simple, requiring no construction
site for location of pressure air supplies and hence lowering
your building costs. When arranged appropriately this treatment
unit is capable to reduce your costs rather significantly,
especially those incurred to building part - refer to item
2 of this Catalogue.
- Lower investment costs spent on technology when compared
to fine-bubble aeration systems.
- Longterm life even when treating chemically agressive
effluent water (only stainless materials and fibreglass
are applied), where fine-bubble systems are subject to extreme
heavy duty stresses and their life gets lowered substantilly.
- When finebubble aeration system is involved, then due
to its material construction the ageing and wear of aeration
membrane is eminent and will happen relatively very quickly
followed by oxygen transfer efficiency being lowered gradually
with subsequent rise of electric power consumption. When
mechanical aerator PAMP (stainless steel and fibreglass
only) is concerned one can expect substantially higher service
life (at least two times) compared to finebubble systems
due to structure simplicity and material version applied.
- High oxygenation capacity even with shallow basins -
significantly higher than with finebubble systems (mixing
the air and liquid inside mixing tube at high speed followed
by the mixture flowing to the activation basin bottom corresponds
to substantilly higher pressure rations and not to the actual
geodetic depth of placing under the water level).
- Ideal aerating and mixing equipment for SBR reactor -
the least expensive technological arrangement of biological
waste water treatment plant possible.
- When operating more WWTPs this PAMP may serve as mobile
facility as well in case of emergency when aeration at some
of the treatment units breaks down.
Cross-section of PAMP equipment
Placing PAMP equipment inside basin
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